Ultra Electronics Project Overview

Location: Cheltenham, Gloucestershire
Project Type: Commercial Fit‑Out / Mezzanine Installation
Client Brief: Ultra Electronics, one of the UK’s leading defence technology manufacturers, required additional production floor space at their Cheltenham site to accommodate a growing workforce. The project aimed to maximise usable space within the existing facility while maintaining operational efficiency and security standards. PSK Architect was appointed to deliver a functional, cost‑effective, and technically robust solution.

The Brief and Design Approach
The client’s primary requirement was to increase production capacity without disrupting ongoing operations. Working within the constraints of the existing building, PSK Architect proposed a large, high‑specification mezzanine floor. The design had to integrate seamlessly with current production workflows, meet strict safety standards, and support heavy industrial equipment.

Our approach focused on minimising operational disruption while maximising usable floor area. We carefully coordinated structural supports, access routes, and utilities to ensure efficiency and safety. Sustainability and flexibility were key principles, allowing the space to adapt to future changes in production needs.

Planning and Technical Considerations
The project involved detailed planning and coordination with multiple stakeholders. While the mezzanine was constructed within the existing building footprint, we liaised with building control to ensure compliance with fire safety, structural loadings, and accessibility regulations. Integration of existing services and coordination with contractors were critical to avoid operational downtime. PSK Architect also considered future expansion possibilities, ensuring the mezzanine could support additional equipment or storage if required.

The Finished Result

The completed mezzanine provides a significant increase in production space, supporting a larger number of employees at the Cheltenham site. The layout optimises workflow, with clear access routes, dedicated storage areas, and well‑considered lighting. Structural elements were carefully integrated to maintain ceiling height and operational efficiency. The project has enhanced the facility’s capacity and flexibility, allowing Ultra Electronics to expand operations and improve productivity while maintaining high standards of safety and security.

If you’re planning a similar commercial expansion or need innovative design solutions within an existing facility, PSK Architect can guide you from concept to completion. Contact our team to discuss your project requirements.